The Copper Anode Plate Casting Machine is a large-scale smelting production equipment that casts molten copper (also used for non-ferrous metals such as lead and tin) into an anode plate having a specific shape specification and weight by an automated process. Existing disc specifications: 12-mould, 16-mould, 18-mould, 20-mould, 24-mould, 28-mould, 30-mould, each one has two types： single-pour single-draw and double-pour double-draw. The equipment has two major advantages：full automation of the production process and the weight of the anode plate can be set.
Copper anode plate casting machine
Copper anode casting machine
Product Features (Characteristics)
1.Time-division control technology and fuzzy control technology ensure the accuracy of quantitative casting.
2.The disc body adopts time-division control technology and closed-loop control technology. The center support, central drive or external ring gear drive can be selected. The disc drive is accurate, the acceleration and deceleration is stable, avoiding the occurrence of flash and ensuring the physical specifications of the anode plate.
3.The number of plates for the anode plate can be set to facilitate forklift scheduling.
4.The power-off protection function of the hydraulic station enables the tundish and casting package to be reset after a sudden power failure.
Product Appearance (Structure)
The Copper Anode Plate Casting Machine is composed of: disc system, quantified casting system, cooling and plate taking system, spray and steam exhaust system, spray coating system, hydraulic system, electric system and operation room. Disc system adopts center support cantilever, circum driving mode. Its speed is controlled by inverter, PLC control rotation of the disc. Principal computer monitor disc operation and can modify disc operation curve. The casting disc can rotate clockwise or anticlockwise. The disc rotates stably and locates accurately.
Product Production Process
1)The quantified casting system adopts control way of valve rod displacement feedback, copper liquid weight feedback, copper liquid flow rate feedback these three closed-loop control to control high accuracy of casting weight of anode plate.
2)Weighting system adopts highly-integrated digital module which has fast processing speed and transmitting speed and can connect with PLC seamlessly.
3)The disc drive is controlled by inverter, has advantages of stable performance, no vibration, accurate location.
4)The whole control system adopts touch screen and PLC, to unite disc moving system, quantified casting system and principal computer system etc as an advanced control system.